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PICKLING AND PASSIVATION OF STAINLESS STEEL


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Favorite excelent sites:

Stainless steel as per wikipedia, The free engyclopedia, http://en.wikipedia.org/wiki/Stainless_steel

Why is stainless steel Stainless, http://chemistry.about.com/cs/metalsandalloys/a/aa071201a.htm,

Passivation of stainless steel as per Chemical Engineering online, http://www.cheresources.com/sspasszz.shtml,

Pickling and Passivation of Stailness Steel.
ASTM A-380-99(2005)
Standard Practice for Cleaning, Sescaling and Passivating Stainless Steel, http://www.techstreet.com/cgi-bin/detail?product_id=1217024.

Typical applications. Advantages and Disadvantages. Metal Care Tips.
http://www.teskoenterprises.com/stainlesssteel.html


What is stainless steel?
Stainless Steel is a common name for metal alloys that consist of 10.5% or more Chromium (Cr) and more than 50% Iron (Fe). Although it is called "stainless", a better term for it is "highly stain resistant". A somewhat dark metal, it looks bright because it reflects light.

What gives stainless steel its properties?

The chromium content in stainless steel alloys is what generally prevents corrosion. Pure iron, the primary element of stainless steel, is extracted from its natural state as iron ore, it is unstable by itself, and naturally wants to corrode (rust). The chromium helps to procrastinate nature's attempts to combine the pure iron with oxygen and water to form rust.

The chromium works by reacting with oxygen to form a tough, adherent, invisible, passive layer of chromium oxide film on the steel surface. If damaged mechanically or chemically, this film is self healing as long as it has enough oxygen.

Because oxygen is necessary for the reaction, liquids and other foodstuffs stored for a prolonged time in stainless can prevent oxygen contact and thus promote corrosion, as can prolonged contact with household cleaners such as bleach.

Generally, an increase of chromium content improves the corrosion resistance of stainless steels. The addition of nickel is used to raise the general corrosion resistance required in more aggressive usage or conditions. The presence of molybdenum (Mo) improves the localized corrosion resistance, such as against pitting (scarring).

Other alloying metals are also used to improve the structure and properties of stainless steels, such as Titanium, Vanadium and Copper. Non metal additions typically include natural elements such as Carbon & Nitrogen, as well as Silicon.

High-carbon stainless steel contains a minimum of 0.3% carbon. The higher the carbon content, the less formable and the tougher the steel becomes. Its hardness makes it suitable for things such as cutting edges, and other high-wear applications like plow blades. Carbon thus helps makes the edge easier to sharpen, and helps retain a sharp edge longer.

How are stainless steels classified?

The three major classes of stainless steel are:

Austenitic: Chromium-nickel-iron alloys with 16-26% chromium, 6-22% nickel (Ni), and low carbon content, with non-magnetic properties (if annealed - working it at low temperatures, then heated and cooled). Nickel increases corrosion resistance. Hardenable by cold-working (worked at low temperatures) as well as tempering (heated then cooled). Type 304 (S30400) or "18/8" (18% chromium 8% nickel), is the most commonly used grade or composition.

Martensitic: Chromium-iron alloys with 10.5-17% chromium and carefully controlled carbon content, hardenable by quenching (quickly cooled in water or oil) and tempering (heated then cooled). It has magnetic properties. Commonly used in knives. Martensitic grades are strong and hard, but are brittle and difficult to form and weld. Type 420 (S42000) is a typical example.

Ferritic: Chromium-iron alloys with 17-27% chromium and low carbon content, with magnetic properties. Cooking utensils made of this type contain the higher chromium levels. Type 430 is the most commonly used ferritic.

Two additional classes worth mentioning include Duplex (with austenitic and ferritic structures), and Precipitation Hardening stainless steel, used in certain extreme conditions



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