Chemical cleaning is a method to derive surfaces and walls of equipment, boilers, pipelines, vessels, kettles and heat exchangers of unwanted contaminants.
Chemical Cleaning is an efficient, cost-effective way to remove corrosion, deposits, residual oils/greases, and other obtrusive contaminants from tainted surfaces.
Chemical cleaning is a safer, more effective and more economical method of cleaning equipment than older, labor-intensive mechanical methods. It offers many advantages, such as eliminating dismantling for cleaning which saves time, labor and cost
Chemical cleaning is applied as maintenance and cleaning tool to the following settings.
Boilers
Steam Generators
Cooling System De-fouling
Heat Exchangers
Pipelines
Pickling Processes
Refrigeration Systems
The use of chemical cleaning chemicals for industrial, marine and industrial installation is one of the fastest and most efficient methods to get the highest operating efficiency in a minimum period of time.
Chemical cleaning is a powerful tool, but it has to be used with complete knowledge of its benefits and limitations. This is precisely JPChemicals most specialized service. Every cleaning job is a unique case. There are not two identical situations.
JPChemical can offer its services worldwide.
To get a job done to full customer satisfaction, the company relies on a group of qualified chemical engineers as supervisors and experienced technicians. The company has ranked safety as one of its highest priorities and has achieved to have zero accidents since its formation. JPChemical owns an extensive range of equipment essential for the safety of the people and installations such as rubber lined tanks, chemical resistant pumps, hoses and laboratory equipment. Furthermore, safety human equipment and rules are applied during the operation any project. Finally, by the constant provision of training the technicians, they have reached a high level of safety-oriented attitude, and a great experience.
JPChemical has a number of mobile service teams fully equipped compiled by a supervisor and some technicians that can serve the customer in any part of the world at any time.
The chemical solvents that can be used or supplied are not trade names.
Raw materials are used in the right proportions, which reduce the cost of the operations substantially which make the company highly competitive world wide, offering a service assured by chemical engineers at a low cost.
1.Chemical Cleaning full package services world wide to Shipping & Industry).
2.Chemical Cleaning Consulting Services
3.Chemical Cleaning Chemicals,
4.Chemical Cleaning Equipment,
5.Chemical Cleaning Monitoring and Testing Instruments
· MARINE CHEMICAL CLEANING,
. INDUSTRIAL CHEMICAL CLEANING
. CHEMICAL CLEANING of Boilers, Steam Generators, Heat Recovery Steam Generators,
· CHEMICAL CLEANING of Heat Exchangers, Pipe Lines, Stainless Steel Tanks.
· PRE-COMMISSIONING CHEMICAL CLEANING.
· OPERATIONAL CHEMICAL CLEANING (Of-line Cleaning & On-line Chemical Cleaning)
· PICKLING & PASSIVATION OF STAINLESS STEEL.
· WORLDWIDE ORIENTATION
· MORE THAN 30 YEARS EXPERIENCE
1.Full package services,
2.Evaluating & Design of chemical cleaning project,
3. Supervision by qualified Chemical Engineers with many years experience,
4. Supply world wide Chemical Cleaning Chemicals, Equipment and
Monitoring/Testing Instruments.
5. Contracting with the end customers
6. Sub-Contracting or in Join-Venture with worldwide local companies.
The JPCHEMICALS CHEMICAL CLEANING elite expertise:
The employment of high experienced Chemical Engineers with the scope to supervise any chemical cleaning project, to accomplish the necessary control and monitoring tests, to implement the daily logs and to complete the project as per the specified acceptance criteria.
Preliminaries to the accomplishment of a chemical cleaning
1. The inspection and the study of the plant and design of the requirements and the scope of work.
2. The design of application method as re-circulation, spraying, of-line, on-line, etc.
3. The selection of proper, safe and sufficient chemical cleaning solvents.
4. The selection of applications temperature and required times.
5. The selection of applications flow and volume rate, pumps, flexible hoses, etc.
6. The design of necessary safety measures.
7. The selection of the more practical effective time of work as nighttime, weekend time, shutdown period, etc.
8. The selection and specification of completion and acceptance criteria.
9. The selection and the specification of control and monitor checks as chemical analysis tests, during the cleaning procedure.
10. The selection, the design and the managements of chemical cleaning wastes.
JPCHEMICAL can flexibly charge for the above elite services either a lump sum or daily basis expertise fees.
JPCHEMICAL is offering the above elite services either in Greece or abroad, either in the marine or in the industrial fields.
Secondary needs in a chemical cleaning project:
1. The supply of technicians and labour with the scope the construction of the chemical cleaning circuits and the handling of chemicals.
2. The supply of the necessary equipment as pumps, heat exchangers, re-circulation tank and flexible pipes.
3. The supply of the necessary chemical cleaning solvents.
The two most widely used types of chemical cleaning are the pre-commission, and the operational chemical cleaning.
PRE-COMMISSION CHEMICAL CLEANING
New systems as Boilers, Cooling systems, Heat exchangers, Pipelines, according to the specification should be cleaned prior to commissioning the plant in order to remove mill scale, iron oxides, cutting & protective oils and debris. The same applies to old systems after major repairs. The scope of a boilers pre-commission chemical cleaning after full or partial re-tubing is to remove the new tube protective oils and remaining dirtiness, and surfaces mill scale any remaining welding fluxes and materials and to effect a passivation on all surfaces avoiding new rusting and corrosion.
OPERATIONAL CHEMICAL CLEANING
The systems should be chemically cleaned when reasonable deposits are accumulated on metal surfaces in order to prevent reduced efficiency, fuel over consumption corrosion and failure. With the chemical cleaning maintenance method, major saving is achieved and very fast payback time is reached.
In contrast to old traditional mechanical cleaning methods, with the chemical cleaning method a 100% cleaning result is obtained arriving in a bare metal appearance. Due to companys executive great experience and knowledge, of the subject the possibility of any attack or failure of tubes due to chemical is also minimized.
* The operational chemical cleaning is normally carried out by stopping the operation of the unit to be cleaned.(OF-LINE CHEMICAL CLEANING).
* In addition we can develop and carry out an ON-LINE CHEMICAL CLEANING, without stopping the operation of the unit, by adding under full control some cleaning chemicals as chelates.
BOILER CHEMICAL CLEANING
Waterside Chemical Cleaning · Fireside anti-corrosive Chemical Washing & Jet Cleaning · Pre-Commissioning Cleaning · Descaling · Iron & Copper Oxides Removal · Degreasing · Boiling-out · Petroleum & Lubricating Carbonized Oils Removal · Edible Carbonized Oils Removal · Fireside Soot Deposits Removal · Fireside Vanadium & Sodium Hard Deposits Removal · Fireside dew point and Sulfuric acid corrosion attack protection · Wastes Neutralization
HEAT EXCHANGER CHEMICAL CLEANING
Air coolers, lub-oil coolers, water coolers, fuel heaters, condensers, evaporators, cooling systems, and pipelines.
Fresh & sea waterside chemical cleaning · Steam side chemical cleaning · Oil side chemical cleaning · Airside chemical cleaning.
TANK CHEMICAL CLEANING
For stainless steel tanks: Pickling and passivation services.
PIPELINES CHEMICAL CLEANING
For stainless and carbon steel pipelines
Pickling and passivation services.
Oil and Grease deposits removal |